LeoAFO
Design AFOs In Minutes
Traditional CAD software and manual sculpting processes consume valuable clinic time. LeoAFO eliminates repetitive steps through intelligent automation, automated landmark detection, and pre-configured clinical templates.
AFO
GRAFO
Dual SMO
Short Dual SMO
Gauntlet
CNC AFO
CNC strut
UCBL
Design the full spectrum of lower-limb orthoses—from static braces and pediatric SMOs to jointed Tamarack AFOs, soft liners, and spiral carbon prepreg molds—all within a single platform.
Digitally correct foot-ankle posture in seconds and refine complex surface anatomy using intuitive, powerful design editing and modification tools.
Staff can get productive within minutes. Minimal training, no steep learning curve, and consistent results across the team.
Reduce design time dramatically with guided, intuitive editing – perfect for both new and experienced clinicians.
No installation, no hardware requirements, no IT headaches. Access your workspace from any device, anywhere.
Connects with any OMS, works smoothly in existing workflows, and can be branded for clinics, labs, or partners.
Automatically create the right starting templates based on scan data—cutting repetitive steps and ensuring design consistency.
Whether your lab utilizes 3D printing or traditional machining, LeoAFO delivers manufacturing-ready templates built for your exact production line. The software features simplified, sleek SMO templates for fluid FDM printing, as well as designs optimized for CNC milling.
Practitioners can directly adjust, map, and correct heel varus/valgus deformities and forefoot abduction/adduction before generating the device shell. Paired with real-time, automatic ankle angle measurement tracking directly on the 3D canvas, clinicians ensure ultimate anatomical accuracy and predictable patient outcomes
Choose your ideal manufacturing pathway: export direct-to-print orthoses complete with built-in strap loops and aesthetic ventilation patterns, or instantly generate positive molds with flared trimlines for traditional thermoforming.
- Scan cleaning
- Foot posture correction
- Pressure and relief points
- Region transform
- Sculpting tools
- Design templates
- Flexible inner boot
- Design editor
- Offset
- Reinforcement
- Extra thickness
- Pattern
- Joints
- Embossed text and logo
- Heel post
“Switching our workflow to LeoShape has been a massive timesaver. What used to take at least an hour of manual handwork in the plaster room can now be digitally modified in under 20 minutes. With tools like digital posture correction, cast alignment takes just a few clicks. Even building complex carbon struts, which usually takes 30 minutes by hand, can be completed in about a minute or two.”
Ready to scale your orthotics production?
What are the computer requirements to run LeoShape?
No specific hardware is required to operate LeoShape successfully, as it is browser-based. Like any program, faster machines will offer a more enjoyable experience.
Is it a paid subscription model?
The stardard payment model is per use (download / export) basis. We also offer white label and highly customized solutions, implementation or subscription fees may apply. To learn more about pricing, please fill out our contact form and our experts will reach out to you.
Which manufacturing methods are supported?
We support it all: CNC, FDM, SLS, MJF.
What filetypes are supported?
STL/OBJ for Import and STL/OBJ/3MF for Export
Which scanners are supported and recommended?
Our platform supports all scanners that export STL or OBJ file formats. Many clinics and labs rely on flatbed scanners for insole scanning, while handheld scanners — such as Einstar or Artec — are preferred for applications like AFOs, prosthetics, and spinal braces.
For a more budget-friendly option, iPhone apps utilizing Face ID technology, such as Comb and SnugFit, or iPad apps with Structure Sensor integration, offer effective scanning solutions.
For an all-in-one digital workflow, we highly recommend WikyScan, which streamlines the entire process—from scanning and prescribing to design and 3D printing.
Can I make my own designs/templates?
Yes, you can make and save a preset design recipe, and then apply it to new scans to save time.
How much training is necessary?
LeoShape editors are very intuitive and simple compared to industry-standard CAD. Our experience shows that most people can start using our editors with less than 1 hour of training. For more information please see our online brochure here.
How can I report bugs or ask for help?
Please contact our support team at moc.ylopoel@epahsoel
How can I stay up to date with LeoShape news?
What types of devices can be designed with LeoShape?
- Insole
- AFO/SMO/UCB
- Spinal Brace
- Shoe Last
- More to come in early 2025!
- We can also provide you with custom editors. Please fill out our contact form and our experts will reach out to you.
Do I have to pay for updates or upgrades?
No, since LeoShape products are browser-based, when you log in, you are using the most up-to-date version that is publicly available.