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LeoSpinal

Create Spinal Designs In Minutes

Digitize, simplify and automate the custom spinal brace manufacturing process with our white-label, end-to-end solution, that comes with an intuitive, contour-modifying front-end and precise anatomical templates tailored to your torso stabilization and scoliosis production needs.
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Trusted by O&P industry leaders
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From Design to Manufacturing in Minutes

Practitioners can drastically cut clinical bottlenecks by utilizing automated design templates, scan-cleaning utilities, and intuitive sculpting tools. This highly streamlined digital workflow allowe clinicians to complete complex torso modifications up to 50% to 80% faster than traditional methods.

Advanced Tools for Custom Device Layouts

Practitioners can fully customize complex brace layouts using advanced control-point editing for outlines, thickness zones, and structural patterns. The built-in duplication tool lets clinicians mirror features across the Z-axis instantly, with a flip direction utility ensuring absolute contour orientation accuracy.

Real-Time Data for Anatomical Precision

By pairing live, on-model anatomical data simultaneously with the standard measurement side panel, clinicians can execute minute structural modifications with ultimate precision and complete confidence.

Key Benefits
Easy to learn & simple to onboard

Staff can get productive within minutes. Minimal training, no steep learning curve, and consistent results across the team.

Fast & Intuitive Design Workflow

Reduce design time dramatically with guided, intuitive editing – perfect for both new and experienced clinicians.

Web-based, accessible anywhere

No installation, no hardware requirements, no IT headaches. Access your workspace from any device, anywhere.

Fully integratable & whitelabel-ready

Connects with any OMS, works smoothly in existing workflows, and can be branded for clinics, labs, or partners.

AI-supported template generation

Automatically create the right starting templates based on scan data—cutting repetitive steps and ensuring design consistency.

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Key Features
  • Scan cleaning
  • Posture correction
  • Pressure and relief points
  • Region transform
  • Sculpting tools
  • Design templates
  • Design editor
  • Offset
  • Reinforcement
  • Extra thickness
  • Cutout
  • Pattern
  • Embossed text and logo
  • X-ray import

“Switching our workflow to LeoShape has been a massive timesaver. What used to take at least an hour of manual handwork in the plaster room can now be digitally modified in under 20 minutes. With tools like digital posture correction, cast alignment takes just a few clicks. Even building complex carbon struts, which usually takes 30 minutes by hand, can be completed in about a minute or two.”

Gary Wall, MSPO, CPO
Group Practice Manager at Hanger Clinic

Ready to scale your orthotics production?

Design faster, reduce costs, and scale with ease. Fill out the form to connect with our experts and instantly book a Discovery Call.
FAQ

No specific hardware is required to operate LeoShape successfully, as it is browser-based. Like any program, faster machines will offer a more enjoyable experience.

The stardard payment model is per use (download / export) basis. We also offer white label and highly customized solutions, implementation or subscription fees may apply. To learn more about pricing, please fill out our contact form and our experts will reach out to you. 

We support it all: CNC, FDM, SLS, MJF.

STL/OBJ for Import and STL/OBJ/3MF for Export

Our platform supports all scanners that export STL or OBJ file formats. Many clinics and labs rely on flatbed scanners for insole scanning, while handheld scanners — such as Einstar or Artec — are preferred for applications like AFOs, prosthetics, and spinal braces.

For a more budget-friendly option, iPhone apps utilizing Face ID technology, such as Comb and SnugFit, or iPad apps with Structure Sensor integration, offer effective scanning solutions.

For an all-in-one digital workflow, we highly recommend WikyScan, which streamlines the entire process—from scanning and prescribing to design and 3D printing.

Yes, you can make and save a preset design recipe, and then apply it to new scans to save time.

LeoShape editors are very intuitive and simple compared to industry-standard CAD. Our experience shows that most people can start using our editors with less than 1 hour of training. For more information please see our online brochure here.

Please contact our support team at moc.ylopoel@epahsoel

Follow our LinkedIn page, subscribe to our YouTube channel, and get the latest news on LeoShape on our Website.

  • Insole
  • AFO/SMO/UCB
  • Spinal Brace
  • Shoe Last
  • More to come in early 2025!
  • We can also provide you with custom editors. Please fill out our contact form and our experts will reach out to you.

No, since LeoShape products are browser-based, when you log in, you are using the most up-to-date version that is publicly available.